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Truckinduc
Posted on Thursday, December 11, 2014 - 05:09 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Finally got my subframe cut out, now the real fun begins.

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Truckinduc
Posted on Friday, December 12, 2014 - 06:14 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Started messing around with the subframe.

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Panhead_dan
Posted on Friday, December 12, 2014 - 07:46 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Truckinduc,
Thanks for posting. Other than more humanitarian type stuff this is the best thread ever on this site. Thank you sir.
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Truckinduc
Posted on Sunday, December 14, 2014 - 01:28 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Well I don't know about all of that, but I really do like working on this buell, so thank you.

Couldn't resist doing a quick mockup with the new aluminum subframe pieces.



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V74
Posted on Sunday, December 14, 2014 - 06:02 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Can the muffler be made to look like a belly pan ?
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Bigblockbruce
Posted on Sunday, December 14, 2014 - 04:39 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

A Buell AND an XR650R--you have good taste in bikes. : )
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Truckinduc
Posted on Sunday, December 14, 2014 - 10:38 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I am not sure what you mean by the mufflers looking like a belly pan. The mufflers will look how they look in the last picture. I will be re using the stock chin fairing and modifying it to fit.

Ha, I've got a lot of bikes actually. Hondas alone I've got ....

Mr50
Z50
Xr80
Crf150f
Crf150r
Xr650r
Vtr1000. Highly highly modified

Lots and lots of other custom bikes too.
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Fast1075
Posted on Monday, December 15, 2014 - 05:26 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

You don't see a slip roller in everybody's shop either. Or a lathe. Or a big honkin' vise.
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Truckinduc
Posted on Wednesday, December 24, 2014 - 02:03 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Started on the other side of the swingarm.


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Truckinduc
Posted on Wednesday, December 24, 2014 - 08:35 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)



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Greg_e
Posted on Wednesday, December 24, 2014 - 09:52 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Is that bead (shot) blasted or cast?
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Truckinduc
Posted on Thursday, December 25, 2014 - 02:22 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)





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Truckinduc
Posted on Thursday, December 25, 2014 - 03:24 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

It's just sand blasted. If you look a few pictures above it you can see it in the raw machined form.
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Truckinduc
Posted on Thursday, December 25, 2014 - 07:15 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Started on the swingarm sheetmetal work



And since it's Christmas my dad and stretched a triumph frame 2" to fit a prototype matchless g50 motor.

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Truckinduc
Posted on Friday, December 26, 2014 - 01:36 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I made good progress on the swingarm tonight. I hope to finish it tomorrow.








Carolina Corner CarversD95-E6CE-4011-B7F0-FEF0DCF7C9BF.jpg">



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Bigblockbruce
Posted on Friday, December 26, 2014 - 11:04 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

What's the story on the Triumph/Matchless bike?
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Greg_e
Posted on Friday, December 26, 2014 - 12:10 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Are you really welding it solid on the bootom or are the tack welds just to hold it while working on the top?
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Ducbsa
Posted on Friday, December 26, 2014 - 02:54 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Looks a lot like a Velo

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Truckinduc
Posted on Friday, December 26, 2014 - 04:26 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yes I am really welding the brace in solid.

That is a velocette bottom end, it's just a counterweight In this picture. The matchless engine is in my dads shop.
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Truckinduc
Posted on Friday, December 26, 2014 - 04:29 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Cut formed and tacked the back of the brace up. Gettig close.



(Message edited by Truckinduc on December 26, 2014)
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Truckinduc
Posted on Saturday, December 27, 2014 - 02:30 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Didn't get the swingarm quite finished. I'd say it's at about 90%. 3 or 4 more hours of work should have it taken care of. Opinions?





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Ducbsa
Posted on Saturday, December 27, 2014 - 05:20 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Is there any concern that the welding will twist the wheel? With your experience, you probably didn't weld it all up at once and dump a ton of heat in.
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Davefl
Posted on Saturday, December 27, 2014 - 07:55 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I take it you are converting over to chain drive?
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Bigblockbruce
Posted on Saturday, December 27, 2014 - 08:33 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Looks killer! Did you incorporate a removable spacer where it's bolted together?
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Doz
Posted on Saturday, December 27, 2014 - 10:32 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

What machine are you using to weld with, looks real good. Keep up the pics !
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Truckinduc
Posted on Saturday, December 27, 2014 - 07:16 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Normally I would only weld on the swingarm with it on my swingarm jig. Due to the odd shape of the swingarm I tried to keep it straight without the jig. Once it's 100% I'll check it for straightness on my fixture plate. The axle still goes in and out smoothly.


I've done all the welding with an Eastwood tig 200 welder. It's done pretty well, especially considering the price.

Here it is without the spacer in place.

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Nillaice
Posted on Sunday, December 28, 2014 - 12:22 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Is there enough space for an 04 belt to fit in there?
Iirc the 03 belt teeth are smaller & shorter

... I'd imagine that at some point you'll be upgrading to the more reliable 04 belt, tensioner and pulleys
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Truckinduc
Posted on Sunday, December 28, 2014 - 01:16 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I'm not sure if an 04 belt will fit or not. I think I could squeeze a larger belt through there. I've never really messed with one to know how different they are. I hope I wouldn't have to change the idler pully as I just made it.
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Truckinduc
Posted on Sunday, December 28, 2014 - 01:21 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Belt fits

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Truckinduc
Posted on Sunday, December 28, 2014 - 01:56 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Couldn't resist the urge to put the swing arm on the bike. I'm happy with the way it looks.







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