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Slaughter
Posted on Saturday, January 11, 2014 - 04:28 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

First the part needed:

http://www.mcmaster.com/#90186a213/=q7iljs



Next - however you are comfy doing it, grind/drill/remove the old fitting and then drill to 0.438 - 0.450 dameter


fitting


Put it into position, using the provided tool (prevents spinning) and pull-up the fitting. Works just like a drywall anchor.


installing with tool


TA DA!

Ta Da


(Message edited by slaughter on January 11, 2014)
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Greg_e
Posted on Saturday, January 11, 2014 - 08:39 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Cool!
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Ducbsa
Posted on Sunday, January 12, 2014 - 06:02 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I can't visualize where this is. I have an XBS, so maybe it is XBR-only?
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Rickpxb12scgr
Posted on Sunday, January 12, 2014 - 10:37 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

One addition to that... shetcan the TORX OEM Harley aluminum crap and replace em ALL with Standard 5 Pt Hardened Steel SAE ALLEN Bolts.

Those Aluminum TORX Bolts are soft aluminum Junk and are the biggest headache that cause of the issue at hand. Once you Loc-Tite em, getting em off strips the head and you've got a stripped bolt as well as a spinning thread case.

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Slaughter
Posted on Sunday, January 12, 2014 - 10:42 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Good point except I've NOT used Loc Tite on any fastener once I've removed/replaced it. More trouble than it's worth.

I also realize that this might only apply to the XB9R/XB12R subframe.
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Greg_e
Posted on Sunday, January 12, 2014 - 01:09 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I use the seat pins because I found that one of my threaded inserts was starting to get munged, not sure if the pins are track accepted though.
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Rickpxb12scgr
Posted on Sunday, January 12, 2014 - 01:25 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

When I mean ALL, I mean every stinking TORX bolt on the bike.

They ALL suck. Dump em. RPITA they are. Thus the Loc-Tite point.

This is a HARLEY specific OEM gig. Went through and dumped em on my 883 IRON as well.
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Reepicheep
Posted on Sunday, January 12, 2014 - 01:28 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Very cool. I will, at some point in the next year regret not having purchased a bag of those fasteners.

Heck, I'd like to have them for the car and ATV's also, to replace those stupid plastic rivets.
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Nillaice
Posted on Monday, January 13, 2014 - 01:50 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I thought the torx bolts with the nice fancy shoulders are stainless steel. ...
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Rickpxb12scgr
Posted on Monday, January 13, 2014 - 10:38 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

SS bolts do not strip as easily as the ones on the newer BUELL & HARLEY models do.
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Nobuell
Posted on Monday, January 13, 2014 - 01:43 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Where are aluminum fasteners? None that I have found on either my XT or 1125R.
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Sifo
Posted on Monday, January 13, 2014 - 02:47 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

All the torx bolt on my XB12Ss are stainless. I've used aluminum bolts on bicycles before. They are incredibly fragile and will stretch in a heart beat. There are none of those on my bike. I'm surprised when so many people have problems with these. I've neither stripped or lost any of the bolts on my XB yet. I loctite them all the time too.
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Rickpxb12scgr
Posted on Wednesday, January 15, 2014 - 09:53 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Must have been my day of production. Most likely they ran out and were awaiting a shipment.

I have removed all the TORX bolts on my 08 SCG and they are indeed aluminum. Only half a dozen were steel. None were SS.

Magnet check and sporadic white oxidation confirmed that.
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