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Buell Forum » XBoard » Archive through February 03, 2014 » Video how to check your intake seals for leaks « Previous Next »

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Easyrider
Posted on Thursday, December 19, 2013 - 02:06 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Oke we developed the new style intake seals. Here is our video how to test for intake leaks on your Buell or sportster. (AND YES WE ALSO NOTICED WE FORGOT TO CLEAN THE CAMERA GLASS) We make a new video later. We hope you learn here how to keep your bike in a good condition.

http://youtu.be/5MvohPCZazY

The intake flanges we developed to prevent the bike from leaking so fast and will keep your bike to run save much longer can be found here: http://www.twinmotorcycles.nl/webshop/artikel.asp? guid=YXHFSC&aid=4130&cid=0&s=TMnewflange&a=&aname= Buell_and_Sportster_TM_New_Style_Intake_Flange
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Fotoguzzi
Posted on Friday, December 20, 2013 - 08:40 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thx for posting.. could I use starting fluid instead of brake cleaner?
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Panhead_dan
Posted on Friday, December 20, 2013 - 09:18 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thank you for posting this.
While this method is a valid test, another method that is especially useful on a non-running bike is to introduce compressed air at 10 psi or a bit less into the intake with the valves closed and then spray soapy water on the seals which will make bubbles in the case of a leak. This method not only has the advantage of being useful on a non-running bike but also eliminates any damage that might be caused from harsh chemicals on more delicate materials such as plastic, rubber, paint etc.

I have no idea how to set this up for use on an XB but on a carbureted bike an adapter plate can be made from UMHW or similar plastic (or even a piece of plywood) that bolts to the carb mount. A hole, tapped to fit an air jack installed in the center allows an air hose to be connected. If you would consider researching this method on an XB I would be eternally grateful.

Again, thank you very much for the tech tips!
Dan
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Bud
Posted on Saturday, December 21, 2013 - 11:08 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

{quote}Thx for posting.. could I use starting fluid instead of brake cleaner?{/quote}

if you are very very careful with fire..

WD40 could also be used but it is a thicker liquid,so you would not get a less good noticeable response on leaks, and WD40 takes to long to evaporate, and is flammable when hot,
a non aggressive brake cleaner ( thanks Reepicheep for noticing ) is our best choice, positive response and not to messy

gr, martin ( BUD )
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Bike_pilot
Posted on Saturday, December 28, 2013 - 02:49 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Is this a common problem on 2008+ XB models? I have an '09 XB12XT and would order the upgraded kit if it fits and is prone to problems.
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Fotoguzzi
Posted on Saturday, December 28, 2013 - 06:58 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

good question, mine's an 09 w/20k..

I get slight surging at steady 35ish MPH.
is that the symptom?
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Easyrider
Posted on Sunday, December 29, 2013 - 11:54 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Bike_pilot the problem is there in 2008-2010 XB models only les, Our parts is not fitting on the 2008-2010 models.

Fotoguzzi

Yes that can be a sign of a intake leak but you need to test it propper to be sure. A lack of fuel can also do this (poor mixture)
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