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Buell Forum » XBoard » Archive through June 12, 2012 » Can Stock XB Headers be welded if cracked? « Previous Next »

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Sketchy
Posted on Thursday, May 03, 2012 - 03:40 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I have a crack around almost half of one of my stock XB header pipes. Can this be effectively welded, such as maybe MIG Welded?
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Trojan
Posted on Thursday, May 03, 2012 - 06:56 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

yes : )

You just need to make sure they don't warp or bend with the heat.

(Message edited by trojan on May 03, 2012)
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Slaughter
Posted on Thursday, May 03, 2012 - 07:27 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

You really should take them to a performance exhaust shop. They'll be familiar with thin-gage stainless exhaust welding. About $50 for the job (or less)

(realized that Guam might not be as full of performance exhaust speed shops as the US metro areas)
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Loose1
Posted on Thursday, May 03, 2012 - 08:18 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I suggest tig welding them. A tig weld is softer and less likely to break again.
Matt
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Skully
Posted on Friday, May 04, 2012 - 06:16 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Any idea why they cracked?
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Rageonthedl
Posted on Friday, May 04, 2012 - 06:49 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yeah they can be welded. I just put some o2 bungs in mine while the header is off so its easier to get the a/f on the Dyno.
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Xoptimizedrsx
Posted on Monday, May 07, 2012 - 11:24 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I agree with Loose1.... Go tig...
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Slaughter
Posted on Tuesday, May 08, 2012 - 09:17 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

So often they can crack because they're improperly installed. You really must loosely "hang" all the parts and pieces and then start tightening so you don't have any one mount or joint put stress into the whole exhaust.
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