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Buell Forum » XBoard » Buell XBoard Archives » Archive through February 07, 2010 » HELP! Open Air Box assembly trouble « Previous Next »

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Valiant_duke
Posted on Saturday, January 30, 2010 - 11:59 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Ok, so here is the story...

I took off my open air box conversion kit about 6 months ago, and now would like to reinstall it.
Now, I thought I would remember how and it would go back together... aka, what goes where on the bolts and whatnot, but I must be looking at it wrong; because I cannot figure this thing out!

This is the kit that I am trying to install (http://www.americansportbike.com/shoponline/ccp0-p rodshow/A9304.html), if anyone has the order to install the nuts, washers and rubber pieces on the bolts that is the trouble that I am having.

Thank you so much.
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Brother_in_buells
Posted on Sunday, January 31, 2010 - 05:49 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Something like this!(found it on this great side)








Try the search mode and you find much more!!
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Slaughter
Posted on Sunday, January 31, 2010 - 08:36 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

You have to re-route your breather hoses to a catch can... simple to do. Search for TONS of suggestions here.
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Aptbldr
Posted on Sunday, January 31, 2010 - 09:12 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Looks like adhesive-sealant (RTV) applied between top cover and air-filter's rim.
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Valiant_duke
Posted on Sunday, January 31, 2010 - 12:30 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

thanks yall,

I have my hoses re-routed, and everything is set, its just the way i thought the bolts went together to seal everything off is not working...

Does anyone have the actual kit that can explain piece by piece in what order things go together?

Thanks again for the help.
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Firebolt020283
Posted on Sunday, January 31, 2010 - 12:33 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I would say give Al from American Sport Bike a call I am sure he will give you an answer
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Valiant_duke
Posted on Sunday, January 31, 2010 - 01:13 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

that is what I tried, they are closed for the weekend, and I was needing the bike back together.


I guess I will just try until I get it..

Thanks everyone.
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Valiant_duke
Posted on Sunday, January 31, 2010 - 04:55 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

got it figured out! I just had one thing flipped up-side-down.

One piece and the whole thing goes ka-plooyee.

thanks for the help.
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