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Buell Motorcycle Forum » XBoard » Buell XBoard Archives » Archive through June 10, 2009 » Muffler Clamps « Previous Next »

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Ducbsa
Posted on Sunday, June 07, 2009 - 08:15 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

When I dropped my muffler for a repaint, I didn't read the manual. Another thread somewhere made me look it up and I see that the bands and the Torca clamp should be replaced every time. That seems extreme to me FWIW. Any thoughts on always replacing? Next time I am at the dealer I guess I'll order a set. The bands aren't much work to replace, but the Torca can wait until the next muffler repaint.
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Odie
Posted on Sunday, June 07, 2009 - 09:10 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

As long as you don't overtighten them they are fine. I use muffler clamps to hold the mufflers together when welding and I couldn't count the times they've been on and off. Literally many, many hundreds. No issues or brakeage yet.
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Darthane
Posted on Sunday, June 07, 2009 - 10:26 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I've never replaced the clamps on my Firebolt. Muffler's been off probably a dozen times or so. Handle them properly, don't overtorque them (the torque spec seems ridiculously low, but it works), and they're fine.
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Slaughter
Posted on Sunday, June 07, 2009 - 11:25 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

You gotta put on your "lawyer hat." When you write the shop manual, your lawyer makes certain you specify that EVERY TIME you take off a fastener, you replace it with a new one... or if it loosened, got stretched, got worn out and failed - you'd be hauled into court.

Face it, a lot of the call-outs in the manual are conservative. You can use your judgement.

Muffler clamps if not over-torqued, if installed properly, if not abused, if not installed using permanent Loc-Tite - CAN be re-used. Use good judgement on the condition of the parts/pieces beign re-used and if in doubt, throw them out.

All the above is just PERSONAL OPINION and is what I DO on MY OWN bikes.

I've got boxes of misc used parts that I have "harvested" from a couple of my wrecked racebikes - PLUS I have 2 boxes of BRAND NEW Grade 8 coarse and Grade 8 fine thread fasteners also.

(Message edited by slaughter on June 07, 2009)
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Dbird29
Posted on Sunday, June 07, 2009 - 04:05 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I replaced my clamps when changeing the muffler because of what happened to the board member that lost their front strap and catapulted to a serious injury.
Was that Wykedflesh or DiabloBrian?
I can't remember but it was bad.
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