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Buell Motorcycle Forum » XBoard » Buell XBoard Archives » Archive through June 29, 2007 » Front Caliper & Loctite « Previous Next »

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Brucen
Posted on Saturday, June 23, 2007 - 06:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I need to remove my front brake caliper. The manual says to use red loctite on the mounting bolts. The last time I took something apart that had red loctite on it I needed a propane torch & impact wrench to get it apart. What is the best way to remove the caliper bolts without damaging the caliper or fork? I don't want to risk melting seals or stripping the bolts.
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Spatten1
Posted on Saturday, June 23, 2007 - 06:27 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Mine came right off, is yours totally frozen? If so, try penetrating oil first.
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Spatten1
Posted on Saturday, June 23, 2007 - 06:28 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Also, use an air impact on a low setting if you have one, it will hammer it out and break the locktite.
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Jackbequick
Posted on Saturday, June 23, 2007 - 07:16 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Get one of those mini-propane torches that the crackheads like. Adjust that for a pinpoint flame and give the head of the bolt about 30 seconds or so of heat, then use a perfectly aligned, good quality, Torx bit.

If the Torx bit is rounded on the end or shoulders, grind it flat without getting it too hot to hold in your fingers and stone a very slight/barely visible radius on the flats on the tips. Just enough to take the sharp edges off.

Jack
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New12r
Posted on Saturday, June 23, 2007 - 07:20 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Jack, the caliper does not use Torx, they are standard allen heads.
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Semirgdj
Posted on Sunday, June 24, 2007 - 01:26 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I just took off 3 fronts from 3 different buells (03' 9, 05' 9, 05'12 They all came off with no problems
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Surveyor
Posted on Sunday, June 24, 2007 - 04:36 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

When you refit the caliper forget the loctite and torque 'em up TAF. You'll never have a problem getting the caliper off again....in fact it will even fall off while you are riding it.........believe me....I know.

NOTE;
'TAF' acronym. Coloquial phrase common in the Irish racing community. TAF also 'Tight as F**k'
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Gentleman_jon
Posted on Sunday, June 24, 2007 - 07:21 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I normally replace carbon steel screws with stainless, especially when the screws go into aluminum, and tensile strength isn't an issue, to reduce electrolytic corrosion between the steel and aluminum.

I have found that blue locktite will do the job on the front brake rotor screws, but they definitely do need some kind of thread blocker. Red seems a bit overkill.
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Jackbequick
Posted on Sunday, June 24, 2007 - 12:12 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Thanks Charles, it will work on either.

The heat will release the LocTite. It takes about 800F on red for a full, permanent release, but just getting up too a few hundred or so helps some.

Jack
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Spatten1
Posted on Sunday, June 24, 2007 - 12:34 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

reduce electrolytic corrosion between the steel and aluminum

Great idea, I can't tell you how many corroded threads were on my bike when I tore it down.
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Fullpower
Posted on Sunday, June 24, 2007 - 09:15 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I use blue loctite on my caliper retaining screws. Never have had a problem with them.
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Pso
Posted on Monday, June 25, 2007 - 03:01 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I use Blue loctite also.
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Sicbird
Posted on Tuesday, June 26, 2007 - 12:01 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I keep a little bottle of blue loctite under the seat...use it on every fastener.
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