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Buell Motorcycle Forum » XBoard » Buell XBoard Archives » Archive through January 26, 2007 » Looking for CUSTOM carbon fiber work. « Previous Next »

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Xbullet
Posted on Wednesday, January 24, 2007 - 06:31 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

i have a vision, and i can't make it happen on my own. i want a carbon fiber hugger, but not in any of the shapes and sizes that i've seen offered. i have to find someone to one-off it for me. i don't know where to start to find this person, though. any ideas?
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Yohinan
Posted on Wednesday, January 24, 2007 - 06:38 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Plan on paying for it right now. Unless things have cleared up CF is hard to come by now since the DOD is sucking it all up for the war. That was the last I heard and things may have changed but that was the last I knew. HTH
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Xbullet
Posted on Wednesday, January 24, 2007 - 07:12 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

thanx for the warning. if CF is out, what about fiberglass? somebody with the know how to create a one-off piece. i could build it out of metal, but i can't find anything light enough for this application.
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Sub65chris
Posted on Wednesday, January 24, 2007 - 07:16 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

pm me with the specs and the requirements of your idea. mabye a picture or something . i'll get back to you
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Vortec57
Posted on Wednesday, January 24, 2007 - 09:06 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I've got access to both CF and glass. Get ahold of me with some details.
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Xbullet
Posted on Wednesday, January 24, 2007 - 09:23 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

here's the deal. real simply, use the stock hugger mounting holes (the two the existing hugger uses) and build an actual rear fender the prevents roostertail. something similar to a jesse james rear fender...
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Black_sunshine
Posted on Wednesday, January 24, 2007 - 09:57 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Xbullet...I made all my CF the is on my (broken down) bike. I made my rear hugger as well. I can get you all the CF you want through my work. Look at my profile.



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Xbullet
Posted on Wednesday, January 24, 2007 - 10:36 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Shiny... Yer my hero! sent you a PM with my cell number. i had no idea. gimme a call, let's do some cool $#!t!!
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Mxer83
Posted on Thursday, January 25, 2007 - 04:08 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I think xbullet has an exc. idea here, how hard would that be to make?
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Xbullet
Posted on Thursday, January 25, 2007 - 06:34 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Thanx, Mxer. if it works, maybe we can put it up on badweb for all who would like to have one!

i don't have the know-how to do some of this stuff. i just have the idea. i already see inherent problems with my design too (since it only mounts on those two screws in the front) but i figure there's enough knowledge here to make it happen.
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Glitch
Posted on Thursday, January 25, 2007 - 06:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

With CF you've got to have a mold, and a way to create a vacuum....Oh never mind...
check this out to see how it's done.
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Kdan
Posted on Thursday, January 25, 2007 - 06:54 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Whatsamatta XBullet? Wet butt too much for ya?
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Tigerbythetail
Posted on Thursday, January 25, 2007 - 07:12 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

hi..............building a carbon fiber rear section for the XB is a nice idea. You first of all need to build a dummy. From this you need to create a mold. This usually takes an experienced guy arround 1-2 weeks solid work to make it worth while.

People generally use an epoxy resin for the mold to avoid the problems with the styrol from polyester, which makes it a bit more expensive.

The mold has to be created in such a way, that you can get the piece out without destroying the mold obviously. Another thing you need to get under control is the design of your rear section in terms of stability and weight.

You will not need vacuum bagging for this as it only makes the whole thing more complicated and can actually draw air into the laminate where you do not want it.

You may ask yourself why I know these things.........well I am currently building a part for the XB in carbon and I also have provided Thorsten Durbahn in Germany with a sample part and I have asked him to build a carbon fiber tail section for my XB R. Weight target around 1500 gramm.

Get yourself some help by an expert or source the job out to somebody like Thorsten...........you may want to check out www.durbahn.de . This job is a lot more complicated than it seems at first hand and it takes a lot of research and expertise to be successful.

Good luck.

tiger

(Message edited by tigerbythetail on January 25, 2007)
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Xbullet
Posted on Thursday, January 25, 2007 - 08:21 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

glitch, tiger -- thanks for the insight into this that i'm jumping into.

kdan -- you're getting me back for that daughter comment aren't you! Haha!
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