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Chgojim
Posted on Wednesday, May 17, 2006 - 10:44 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

my bike was knocked over a few weeks back.

my front brake lever was bent (curled). i have since replaced the parts, and am saving the bent one as a spare. question is....if i heat the lever enough, can it be worked straight?
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Kowpow225
Posted on Wednesday, May 17, 2006 - 12:11 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I'd be interested to hear the answer as well. I'm guessing the aluminum will behave a little funky when heated up enough to easily bend.
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Trojan
Posted on Wednesday, May 17, 2006 - 12:14 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

You can do it but need to heat it VERY gently or it will melt before your eyes : )
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Bomber
Posted on Wednesday, May 17, 2006 - 01:13 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

bend gently, as well -- cast aluminum is very fragile, and, as Trojan sez, doesn't change color when heating (unlike steel) -- you can easily wind up with a nice shiney puddle on the floor
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Chgojim
Posted on Wednesday, May 17, 2006 - 01:32 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

thanks for the info...figure i will give it a try, and worst case scenerio...i melt it and throw it out.

thanks again.

bomber- are you going to be at lakeshore hd on saturday? i'm thinking of riding up, it'd be nice to meet you.
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Buellfighter
Posted on Wednesday, May 17, 2006 - 01:49 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Done this many a time with dirt bike levers.

Held the mount side of the lever with pliers and heated at the gas stove then tapped into shape on the garage floor!
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Toona
Posted on Thursday, May 18, 2006 - 12:11 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

You can also use a rubber hammer and straiten the lever on a concrete floor without heat.

Don't use a vise to hold the lever, it concentrates the energy from the hammer in one spot and will break the lever. (Don't ask how I know)
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Jimidan
Posted on Friday, May 19, 2006 - 11:32 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Put the lever in a vice and use a butane torch only to heat it, keeping it moving over the entire area to be bent. I slip a short piece of copper pipe over the end and feel for when it starts getting soft then I bend it and remove the heat. I have done this many times with great success. Somehow beating it on a concrete floor with a hammer sounds a bit extreme to me, but hey, its your lever!

jimidan
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Chgojim
Posted on Friday, May 19, 2006 - 03:30 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

thanks for all the help.
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