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Buell Forum » 1125R Superbike Board » Archive through September 13, 2013 » Special tools for valve shims? tips? « Previous Next »

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Rpm4x4
Posted on Wednesday, August 14, 2013 - 01:29 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Are their any special tools required for getting the valve shims in and out? Thinking about digging into mine tomorrow morning. I've been really busy the last year and my valve check keeps getting pushed off. Coming up on 25k and I'm leaving on a pretty high mileage bike trip in 8 days. I know, nothing like waiting till the last minute. I am an ASE certified master technician and know my way around cars very well. I don't know a ton about bikes but I think I should be able to wrap my head around it. Any tips/do's and don'ts are appreciated.
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Mcelhaney14
Posted on Wednesday, August 14, 2013 - 02:09 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Use a stick magnet to get them out. I reinstalled them with my fingers, being very careful. Might be hard if you have fat fingers though. Also be careful when reinstalling the fiber spaces between the cam followers. I broke the corners on two when doing mine. Last make sure your rear valve cover gasket is seated well, its easy to mess that up and have a big leak. Other then that it isn't bad.
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Dennis_c
Posted on Wednesday, August 14, 2013 - 07:02 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

use lots of rages to fill up holes where shims can fall don't ask me how I know. Pull the motor it makes it a lot easer
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Rpm4x4
Posted on Wednesday, August 14, 2013 - 08:36 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I'm almost together now. I have an EBR ecm, can I leave the giant solenoid on the throttle off or will it flag a code?
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Rpm4x4
Posted on Wednesday, August 14, 2013 - 08:41 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

On a side note, all of my valves were on the loose side of spec. WEIRD
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Froggy
Posted on Wednesday, August 14, 2013 - 08:42 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The EBR ECM does not even look for the solenoid, it will not trigger any codes regardless if it is hooked up or not.
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Rpm4x4
Posted on Wednesday, August 14, 2013 - 08:50 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks Froggy. That's what I thought I read here
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Zac4mac
Posted on Wednesday, August 14, 2013 - 10:21 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

You should be in good shape for a while.
Mine went tight from 1st to 2nd valve check. Had to replace 6 shims.

I dropped a shim, took 3 days to find it. with arthroscopic surgical tools...









Z
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Sprintst
Posted on Thursday, August 15, 2013 - 08:05 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yeah, just watch dropping them
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Tbowdre
Posted on Thursday, August 15, 2013 - 09:32 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

the little plastic clips between the finger follower are pretty easy to break... be gentle. but if you break one no biggie. they are cheap you'll just have to wait for hardly to special order one
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