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Buell Forum » 1125R Superbike Board » Archives 001 » Archive through April 24, 2010 » IC conector smashed « Previous Next »

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Dktechguy112
Posted on Monday, April 12, 2010 - 02:05 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

my instrument cluster got smashed in a wreck, and it also smashed the cable that connects to the IC, i looked in my service manual, and it says it is a tyco connector, but the service manual does not say how to take that type of connector apart. Does anyone know how to take this connector apart, are there any tools that i will need to acquire? Thanks in advance for the help.
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Avc8130
Posted on Monday, April 12, 2010 - 09:10 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

It is in the Electrical Diagnostic Manual. I have it at home. If no one chimes in before I get home tonight I will post then.
ac
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Joshinga
Posted on Monday, April 12, 2010 - 09:46 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I would wait for Avc to say whats in the manual Iv taking all the different types of connectors apart before but I would need to see a pic of it to give you a solid answer. plus it pays to have the right tool it can be done with out it but it is a p.i.t.a!!!
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Dktechguy112
Posted on Tuesday, April 13, 2010 - 12:41 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

here are a couple pics of it, its the one that has the rubber boot on it. i just got word from the place i ordered the parts from, that the connector is on back order for 5 weeks. its p/n Y0095.02A8, i was looking in the parts manual, and it shows to p/n's associated with the IC, Y0095.02A8 and Y0096.02A8. Y0095.02A8 is the connector, and Y0096.02A8 is the socket. I'm not sure which one i need, or if i need both, I hope i only need the socket, if i need the connector, then i'm gonna have to wait a while.



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Avc8130
Posted on Tuesday, April 13, 2010 - 08:22 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Aww crap! Forgot to look and post. You gotta get this thread up to the top around 9 or 10pm eastern!

That connector is about $2 from a Tyco distributor such as mouser or digikey. They will probably have it in stock too.
ac
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Dktechguy112
Posted on Thursday, April 15, 2010 - 02:58 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

how do i find a tyco distributor? If i can't find it somewhere, that little piece is going to keep my bike down for 5 weeks, it sucks to be @ the mercy of a $2 piece of plastic.
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Dktechguy112
Posted on Thursday, April 15, 2010 - 03:00 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I found tyco's website, i just need to figure out the part number that they use.

http://www.tycoelectronics.com/components/Default. aspx?TE_showdiv=Product&TE_showAll=true
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Avc8130
Posted on Thursday, April 15, 2010 - 08:13 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I just gave you 2 sources:

Mouser
Digikey

I had the part number figured out, but it is at home. It is a 20 pin connector. It is referred to as a Multi Lock. I don't think they had too many.

ac
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Avc8130
Posted on Thursday, April 15, 2010 - 08:16 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I am pretty sure this is it:
http://www.tycoelectronics.com/catalog/pn/en/17404 7-2

Mouser has excellent customer service. You probably could try calling.

ac
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Kirb
Posted on Thursday, April 15, 2010 - 09:22 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

5 week isn't that big of a deal since you will be waiting for other parts that long...

Figuring out part numbers for connectors is a PITA, but it will save you time and money. Let's hope you don't need a special crimper to re-pin the unit. Those can be costly.
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Avc8130
Posted on Thursday, April 15, 2010 - 10:03 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Do you need to change pins, or just swap the connector housing?
ac
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Dktechguy112
Posted on Thursday, April 15, 2010 - 10:43 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

kirb, i have most of the parts, and the ones i don't have will be here next week. I know the part number from buell for the connector, i am going to try to find a part for tyco. I searched for multilink, but there are a lot of mutlilink part numbers on the tyco website, if you could post up the p/n that would be great. Thank you a lot for the help.
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Avc8130
Posted on Thursday, April 15, 2010 - 10:53 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I just posted the part number I think it is!
ac
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Dktechguy112
Posted on Thursday, April 15, 2010 - 02:30 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

thanks, i see the part number now, i missed it this morning. are you sure that is the right p/n? I pulled up the pdf on that p/n, and it looks different then the connector on the buell. I just want to make sure that is the right part, and i will order it through mouser.
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Avc8130
Posted on Thursday, April 15, 2010 - 02:40 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I have stated that I "think" that is the part number. CALL mouser. They know the product they sell generally.

I believe the .pdf they show has the back clips opened because that is how it will come from Tyco, ready to accept the pins.

ac
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Dktechguy112
Posted on Friday, April 16, 2010 - 11:21 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

thanks for your help avc8130, i appreciate you looking it up, i am getting an electrical diagnostics manual, so i will look up how to fix the connector when it arrives.

I do have one other question, i looked @ the connector today, and i noticed the wires have pins on them, and many of them are bent, do you know how i would go about ordering new pins?
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Therealassmikeg
Posted on Saturday, April 17, 2010 - 07:23 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

If you call Mouser with the connector # and they should be able to reference the terminals needed for the connector.
I'm surprised that the dealer doesn't have the terminals in stock. Did you ask anyone in the service dept.
They usually have all the terminals necessary to perform electrical repairs.
The recommended crimper is this:
Packard 38125-7 or Kent Moore J38125-7 These 2 are expensive and not necessary!
Here's a link to a crimper that should suffice for $28.00:
http://www.bmotorsports.com/shop/product_info.php/ cPath/111_112_170/products_id/362.
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Jdugger
Posted on Saturday, April 17, 2010 - 07:28 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

'09? I've got a wiring harness for you I can let go pretty cheap. Would have all the parts.

Send me a PM.
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Dktechguy112
Posted on Monday, April 19, 2010 - 07:48 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

i just realized that there are 2 p/n associated with the ic wire, one is the black plastic connector, which is back ordered, and one is the for the pins, which they have in stock, that makes sense now.
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