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Buell Motorcycle Forum » Buell XBRR Pirate Racing Page (XB-arrrr-arrrr maties!) » XBRR Threads Consolidated Here! » "WHAT WERE THE EXACT FALIURES EACH OF THE FOUR XBRR's" » Archive through March 17, 2006 « Previous Next »

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Buellistic
Posted on Thursday, March 16, 2006 - 05:45 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

What was the exact failures of each of the
Bikes by RIDER Name/Number ???
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Anonymous
Posted on Thursday, March 16, 2006 - 08:05 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Steve Crevier #65, unknown as of yet
Mike Cicotto #113, clutch hub
Rico Penzkofer #324, clutch hub
Jeremy McWilliams #999, timing wheel
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Captpete
Posted on Friday, March 17, 2006 - 02:17 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Annoy: I’m not asking this question to be flippant, and neither am I switching over to the negative side. Until the 200, I’d never watched a motorcycle race in my life, and because of where I live right now, I still haven’t.

My question is one of curiosity and general logic. If you are getting a bike ready for a race like the 200, doesn’t it make sense to get some riders, or a team of riders, and put it through that kind of test first, and see what breaks?

I know that track time for practice was at a premium, but that should only take a couple of hours to accomplish.

Maybe this is a dumb question, and maybe you did that and nothing broke? Or maybe all the time was needed to just get the bikes dialed in for their best performance? But the endurance issue put them out, so I would have thought that its priority would have come first?

I know, I’m looking through those 20-20 hindsight glasses, and I don’t know what I’m looking at in the first place.

Maybe winning this race wasn’t the top priority, but one stage in the development process, and what needed to be learned now was how to make them go fast, with the knowledge that as a side benefit any endurance issues would make themselves apparent?

(And if you want to put me in that other group, the “Dunno Craps,” that’s fine, ‘cause it’s the truth. Maybe I’ll learn a little bit more soon.)

Anyway, keep on keeping on. You made a (Buell) race fan out of me.

I just wish I had a TV.

Capt. Pete
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Diablobrian
Posted on Friday, March 17, 2006 - 02:24 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Captpete,
A racing motorcycle follows the old weakest link in the chain analogy.
They did do testing, but every time you fix one problem (make it stronger) the
weakness of another component becomes clear. Things that would not have
been a problem before become the new weakest link. This process usually takes
many months, sometimes years to sort out. Buell is doing it's collective best to
accelerate the process. Next time out will be better.
They gained invaluable knowledge at Daytona and every time out they learn more.

(Message edited by diablobrian on March 17, 2006)
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Whodom
Posted on Friday, March 17, 2006 - 06:04 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Captpete,

Anony mentioned in a previous post on another thread that they had changed the clutch hubs on all of the bikes shortly before the race to ensure that the parts had as little wear as possible. The "fresh" hubs had manufacturing defects (porosity) which caused them to fail. This was the first occurrence of this problem.

He also mentioned that the timing wheel on McWilliams' bike was a one-off custom piece made by laser cutting because the factory replacement part couldn't be delivered in time. The laser cutting process produced a sharp corner which lead to fatigue failure at this point. The factory part wouldn't have had a problem.

You can bet the guys at Buell are thoroughly analyzing the manufacturing process for the clutch hubs to make sure the porosity problem is eliminated and that they'll be very careful if they use non-factory timing wheels in the future.

(Message edited by whodom on March 17, 2006)
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Cluckcluckpush
Posted on Friday, March 17, 2006 - 07:06 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

And that is why racing is so important in developing a rock solid street bike, the more stuff that busts on the track the more they learn and improve parts for everyone. Clutch hubs will be greatly improved! Laser cutting will be examined carefully.

Anony, please keep us posted as to who will be racing where this season, we will be at our local track cheering on an intellectually growing company that we call our own! Daytona 06 will be remembered as a success by me!
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Captpete
Posted on Friday, March 17, 2006 - 07:24 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Brian, your weakest link anology makes great sense. And Whodom, I read the stuff you mentioned, but never put it all together with the weakest link that Brian talked about. I guess I haven't been paying the attention I should have. Got too caught up in all the opinions rather than the facts, I guess. You guys sorted it out nicely.

Understanding exactly how that process went down makes the remainder of the season that much more exciting to look forward to. I may still be a neophyte racing fan, but I bet I know more about what my team's up to than those factory team fans. That's pretty damned cool!

Thanks, guys.
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Davegess
Posted on Friday, March 17, 2006 - 10:09 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Capt, thye ran motors on dyno far in excess of 200 miles. The problems they had never appeared prior to the race so a bad batch makes some sense. The bike just got back to the factory Weddesday night so I suspect the truth will be know by Monday
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Kcfirebolt
Posted on Friday, March 17, 2006 - 11:04 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Irony: Japanese Parts Caused Buell Retirements In Daytona 200
Mar 17, 2006

Read it here

http://www.roadracingworld.com/news/article/?article=25282

(Message edited by davegess on March 17, 2006)

(Message edited by davegess on March 17, 2006)
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Whodom
Posted on Friday, March 17, 2006 - 11:12 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Japanese Parts Caused Buell Retirements In Daytona 200

Sabotage!!!
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Lowflyer
Posted on Friday, March 17, 2006 - 11:21 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

"Sabotage!!!"



I was about to post the same thing.
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Court
Posted on Friday, March 17, 2006 - 11:38 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Some will be content to talk while other will pickup the gauntlet and ACT.

Actions speak louder than words.

Court - come race with me!
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Henrik
Posted on Friday, March 17, 2006 - 11:42 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Capt. Pete; don't know what your connection speed is like, but Speed TV has a pay-per-view broadband service for racing events:

http://gms.speedtv.com/

I haven't tried it. Just heard about it myself, but it might be an option. Of course they're not listing any of the FX races ...?

Their online demo is pretty cool.

Henrik
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Davegess
Posted on Friday, March 17, 2006 - 12:40 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

kcfirebolt, I edited you message to make it a link to the page. Don't want to copy copyrighted material here. Follow the link help RRW make some money.
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Reepicheep
Posted on Friday, March 17, 2006 - 12:49 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Remember Perl Harbor! Errr... Daytona!

... Time to dust off the P51 toothy grin artwork and get it painted on an RR fairing.
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M1combat
Posted on Friday, March 17, 2006 - 01:32 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yeah!!!

They'll all start painting their's white with a red circle and it's ON!
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Xlcr
Posted on Friday, March 17, 2006 - 01:41 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Those were P-40s, not P-51s.
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Blake
Posted on Friday, March 17, 2006 - 01:55 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thank you Dave! : )
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Moxnix
Posted on Friday, March 17, 2006 - 02:08 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Will the following help?: Hurricane Machined Timing Rotor, available at NRHS for under $50.
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Loki
Posted on Friday, March 17, 2006 - 02:11 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

caution humor ahead....


"hey the XBRR was made legal."
"say what?"
"it is true."
"we might be in trouble."
"no we won't"
"what do you mean?"
"they just ordered some clutches from us."
"to bad, very bad for them."
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Whodom
Posted on Friday, March 17, 2006 - 02:12 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Will the following help?: Hurricane Machined Timing Rotor, available at NRHS for under $50.

Probably not since the XBRR appears to use a timing wheel mounted on the primary chain side of the crank, unlike previous Buells and Sportsters where it's mounted on the end of one of the cams.
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Court
Posted on Friday, March 17, 2006 - 02:44 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

That's funny!
: )
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Buellistic
Posted on Friday, March 17, 2006 - 03:07 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

It worked for years on the "RIGHT SIDE" ???
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Blake
Posted on Friday, March 17, 2006 - 03:27 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

It may work even better on the left, though that is difficult for me to swallow, politically speaking anyways. joker
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Whodom
Posted on Friday, March 17, 2006 - 03:45 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Well, from a non-political viewpoint, it should work better being mounted directly on the crank (as opposed to being mounted on a cam) by providing slightly more accurate ignition timing (no gear lash to contend with).

From a political standpoint, I'm sure someone will claim mounting it on the left side is "progressive"...
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Buellistic
Posted on Friday, March 17, 2006 - 03:52 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Who in there RIGHT mind would put the ignition on the primary/clutch cover and transmission access ??? This is a design problem !!!
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Diablobrian
Posted on Friday, March 17, 2006 - 03:55 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Now that's FUNNY Blake!
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Captpete
Posted on Friday, March 17, 2006 - 04:03 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks, Henrik. I tried every way possible to see that race out here, and ran across that option in the process. Right now, I’m lucky to have a dial-up connection. They do have cable out here and I’ve got a friend who’s a TV junkie and has the Full Monte plan. But no Speed TV available. The best I can do is the BadWeB, but that’s not bad.
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Jima4media
Posted on Friday, March 17, 2006 - 05:12 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

While Buell and Harley outsource the clutches to Fuji Chemical (FCC) in Japan, FCC outsources the parts to China and Viet Nam.

Somebody didn't QC the low-bid parts properly.
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Blake
Posted on Friday, March 17, 2006 - 05:31 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Low bid? Highly doubtful.

Or did you get that info from the two FCC engineers in the Buell paddock?
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