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Buell Forum » Big, Bad & Dirty (Buell XB12X Ulysses Adventure Board) » BB&D Archives » Archive through December 14, 2010 » Exhaust header gasket « Previous Next »

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Uly_man
Posted on Friday, November 26, 2010 - 12:00 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

The front cylinder header-to-engine is leaking a little. The flange on the header is loose and the nuts are rusty.

I have never had the header off and just wondered if anyone could let me know what parts are used to put it together before I start the job. At the moment I have some new C clips and nuts. I was given them with a back order from a dealer.
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Ratbuell
Posted on Friday, November 26, 2010 - 11:58 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Unless something breaks (one of the studs), you should only need two flange gaskets and some copper RTV to seal the header to the muffler inlet.

Shouldn't need a C clip, unless one broke.

Use loctite on the nuts.

Loosen the WHOLE exhaust, not just the flange you're working with, and retorque it IN SEQUENCE when you reassemble it.

The muffler hangar straps are slated as single use, but I've re-used up to three times without issue; just don't over-torque and stretch the band.
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Uly_man
Posted on Monday, November 29, 2010 - 11:17 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thank you for your help Ratbuell.
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