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Buell Forum » Big, Bad & Dirty (Buell XB12X Ulysses Adventure Board) » BB&D Archives » Archive through December 14, 2010 » Clutch cover bolts stripped! « Previous Next »

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Texbb
Posted on Monday, November 15, 2010 - 11:28 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

My brother has a 2009 XB12X ulysses. He was changing the oil, didn't pay as close attention as he should have and applied too much torque to the torx bolts that hold the access plate. They are now stripped.

What are the options? Any suggestions as to what you'd do to correct the issue?

Thanks
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Rwcfrank
Posted on Monday, November 15, 2010 - 11:39 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Helicoil. EZ fix
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Etennuly
Posted on Monday, November 15, 2010 - 01:01 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Helicoil is probably the best choice, next might be go the next size larger bolt and drilling/tapping to fit.

Put some thick grease on your drill bit to hold the chips it may produce, don't want that stuff inside the cover.
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Texbb
Posted on Monday, November 15, 2010 - 02:05 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Any particular retailer or vendor you'd suggest that is knowledgeable and stocks what we'll need?
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Xbimmer
Posted on Monday, November 15, 2010 - 02:55 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

http://www.oem-tools.com/categories/show/139/threading-and-thread-repair





This is what I used, from AutoZone.
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Bluzm2
Posted on Monday, November 15, 2010 - 09:23 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Are the holes blind like on the tubers XL motor?
I didn't pay attention last time I had the cover off on the Uly.

I've Helicoiled at least 4 bikes over the years, some all of the holes.
If one is bad, they probably are all suspect.
If one was over torqued, they probably all were.

It takes less than 5 minutes to put one in. Well worth the time.
Takes longer to get the tools out...
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Jlnance
Posted on Tuesday, November 16, 2010 - 10:03 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

These strip a lot. Helicoil is a good fix. Go ahead and heilcoil all 3, the fix is much better than to original threads.

The holes do not go all the way through, so make sure you don't drill them all the way through when you're installing the heilcoils. I marked the drill bit using the screw as a depth gauge.
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Texbb
Posted on Wednesday, November 17, 2010 - 04:23 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Thanks for the info / help. Got the kit today from AutoZone as suggested and will install all three this weekend.
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