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Buell Forum » Big, Bad & Dirty (Buell XB12X Ulysses Adventure Board) » BB&D Archives » Archive through October 26, 2010 » Need Time-Sert #0122A Kit « Previous Next »

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Johndeereb
Posted on Thursday, October 07, 2010 - 08:50 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Just bought my first Buell, 06 XB12X
and of course the drain plug was stripped.
only got to ride it 10 miles.
Does anyone have a Time-Sert #0122A
installation kit they would loan, rent or
sell?
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Uly_dude
Posted on Friday, October 08, 2010 - 11:53 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Hey Johndeereb, I need to do the same thing this winter. Have you priced the kit yet? How much for the insert only then? Just wondering. If no one chimes in here, maybe we could go in on a kit together or maybe a few others here to? But let's spell out the costs, especially if they're significant. Greg
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Buewulf
Posted on Friday, October 08, 2010 - 04:32 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

A helicoil should work fine. I've used them several times before, and they are a good bit cheaper. Just make sure you get the tang out and use some thread locker. Thick grease on the bit will minimize shavings, and you can "flush" whats left out by pouring a thin oil in and just letting it flow out.

If you want a real cheap fix, I've had a $1.20 single-oversize self-tapping drain plug in a Yamaha for eight years that hasn't wept a drop of oil.
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Johndeereb
Posted on Monday, October 11, 2010 - 12:31 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I ordered the kit from Ebay,$101.49 and
it comes with five inserts. The inserts
cannot be used without the special drill,
Counter sink, non-standard size tap, and
installation tool to spread the back side
of the insert. Looks to be the best fix
and easy to do.
I thought if I use one insert and sell the
kit for $80.00 and the next guy uses one
and sells it for $60.00 and so on, it would
only cost five of us $20.00 each.
Just a thought.
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Scooter808484
Posted on Monday, October 11, 2010 - 02:58 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I might be in for that! I think the inserts themselves are cheap, too.
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Uly_dude
Posted on Monday, October 11, 2010 - 03:19 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

And that makes 2 of us(3 total so far)! Put me on the list. I won't need it though until like December. Great idea and way to pool our resources James! Greg
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Johndeereb
Posted on Friday, October 15, 2010 - 10:58 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I got the drain plug time-sert installed, it looks like something the factory should
have done. Very easy to install, I had one
of our toll makers machine a drill and counter bore guide. The kit comes with a
tap guide but not a drill guide.
I used a 3/8 ratchet and a 1/2" socket with
the drill and c'bore guide as I did not want to use a drill as the higher rpm could sling chips inside the swing arm. I flushed the swing arm with some kerosene and used bent Q-tips inside the hole to remove any chips, seems like it is cleaner than new.I measured the thickness of the
swingarm hole, and it was about .060 thiner
than the .405 length of the insert so I
cut 1/16 deep radius grooves four places
in the end of the insert so the oil will
drain and not leave a little in the bottom.
I used Loctite 609 on the insert OD threads
so it will never come loose.
I bought a "dead soft" copper plug washer
as the original O-ring may not seal because
the insert does not have a 60 degree counter sink like the factory hole did.
I tightened it to 20 ft lb.I did put a little teflon paste on the threads but I don't think it is needed.
If you need the kit ( with the extra drl guide) let me know.
Thanks
James
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Uly_dude
Posted on Tuesday, October 19, 2010 - 03:57 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

James, sent you a PM. Greg
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