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Buell Forum » Big, Bad & Dirty (Buell XB12X Ulysses Adventure Board) » BB&D Archives » Archive through September 20, 2010 » Not Charging Battery while running. « Previous Next »

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Jonsocal
Posted on Thursday, September 16, 2010 - 04:24 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

OK, I purchased the Buell Comfort Kit and installed it myself. No problemo. I also added a new battery all from our good friends at American Sportbike. I also went ahead and set the static timing on the bike. Now I can't keep the bike running as the battery drains whild the bike is running. I did purchase the 77-connector, but as of yet, have not installed it. What is my issue? I have installed the old battery and still the same issue. I have checked the grounding that I am aware of, but still draining power from the battery. AAAAAHHHHHHHHHHH!! Please help me out here! What have I done wrong?
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Griffmeister
Posted on Friday, September 17, 2010 - 12:09 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Keep it simple. Since you didn't change the 77 plug yet then it's a convenient place to see if everything went back together okay. Pull the scoop off then pull both plugs. Check the main harness side of the 77 for battery voltage, check across the terminals then check the hot terminal to frame. Both should equal each other and the battery. If one reading is low then something's not connected right. If this passes then check your stator output. Don't think you could have done anything to it but coincidences do happen. Next plug everything back together and recheck charge voltage. Hopefully you'll find the problem in short order.
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Wolfridgerider
Posted on Friday, September 17, 2010 - 08:00 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

open the primary chain inspection cover and put your nose in it and take a big wiff

if it smells burnt.... your stator is toast
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Etennuly
Posted on Friday, September 17, 2010 - 08:40 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

open the primary chain inspection cover and put your nose in it and take a big wiff

if it smells burnt.... your stator is toast


OR..........have your wife check it!
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Wolfridgerider
Posted on Friday, September 17, 2010 - 09:12 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

yeah.... but I had to take the whole thing apart first....
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Ratbuell
Posted on Friday, September 17, 2010 - 10:30 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

OK. So, back to the beginning.

Did it charge before the comfort kit install?

If it did...retrace your steps. EVERY step. Every single bolt, nut, screw, and star washer. Put your hands on every single one, don't just look at it or in the area where it lives.

If it didn't charge before the install...look somewhere besides your installation.
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Jonsocal
Posted on Saturday, September 18, 2010 - 12:14 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Ratty, it started after I installed the comfort kit and battery. I am going to take out the battery and the mounting box for the battery to trace my steps back today. I'll try to get back to all with my conclusion. (I'm headed for an overnight fishing event offshore tonight, so it may have to wait until Monday....)
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Ratbuell
Posted on Sunday, September 19, 2010 - 02:47 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

This'll sound stupid...but did you use the terminal screws that came with the battery? Or re-use the ones that were in it?

Sometimes they either don't drill the holes deep enough in the terminals, or ship them with screws that are too long, and the screw bottoms out before it tightens on the terminal.

Change one thing at a time. Put the old battery in, see if it charges (could be a bad battery). Do the wiggle test while it's running, and see if anything changes.
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Xcephasx
Posted on Sunday, September 19, 2010 - 02:57 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

also, just because your terminal screws are tight does not mean your cables are tight. you may need washers on the battery terminal screws if they are bottoming out as rat indicated.
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