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Buell Forum » Big, Bad & Dirty (Buell XB12X Ulysses Adventure Board) » BB&D Archives » Archive through October 09, 2010 » Rattle rattle bz bzzz .... Horn mount fatigued- with fun solution pics! « Previous Next »

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Natexlh1000
Posted on Wednesday, September 08, 2010 - 09:52 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Riding home yesterday, I had an awful racket coming from inside my flyscreen.
I took a look at it today and confirmed that it was just that stupid horn mounting tab.

1

I had one half acting like a spring and buzzing against the other broken chunk like the snares in a snare drum!

What to do..... Well I wandered around the entropy lab looking for a chunk of steel that could be used and was delighted to find an old rear brake pad from my X1 had two holes that almost exactly fit!


2

.

3


All I had to do was remove the unwanted material : )
Oh Craftsman 4.5" angle grinder, you complete me!


4


A love tap with my cross-pein hammer to give it a little bend, and a little love from my file and it fit right in.

5


There you have it: authentic horn mounting tab from Nissin!
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Ratbuell
Posted on Thursday, September 09, 2010 - 12:32 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Nice work.

All I did was turn the horn around, put it on the gauge side of the bracket, and bolted it to the hole where the 'other' end of the buzz-bracket bolts.
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Natexlh1000
Posted on Thursday, September 09, 2010 - 04:55 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I would have done that too but I have a relay on that bolt back there.
Eventually, I will replace it with a real horn.
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Ratbuell
Posted on Thursday, September 09, 2010 - 08:32 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

Yeah. I have a stebel in the garage. Just need to find the real estate for it : )
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Natexlh1000
Posted on Thursday, September 09, 2010 - 10:59 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I'm leaning more towards a pair of electro-mechanical horns out in the open instead of the fancy airhorn.
Either way, I would need a relay and another +12 in there.
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No_rice
Posted on Thursday, September 09, 2010 - 12:07 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

ive never had a horn mount break on any of my bikes... wait they dont have horns...
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Nxdirtbag
Posted on Tuesday, September 28, 2010 - 02:16 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only) Ban Poster IP (Custodian/Admin only)

I had a vibration from the horn against the fly screen. I threw the straps out and as mentioned above bolted the horn backwards to the main bracket. Glad to see I am not the only one with my horn facing the wrong way.
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