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Buell Forum » Big, Bad & Dirty (Buell XB12X Ulysses Adventure Board) » BB&D Archives » Archive through February 18, 2010 » Flyscreen / windscreen / windshield bolts swap to studs « Previous Next »

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Jsg4dfan
Posted on Thursday, February 11, 2010 - 08:23 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

McMaster-Carr to the rescue! When I got my XT, it came with a Cal-Sci barn door. I came to love it except for the buffeting. Then, I had to remove it when one of the poor quality bolts broke. I replaced the screen with a stock Uly screen and hardware from Ace:




I really wanted to go to a stud type set up, so after an afternoon on McMaster-Carr's website, I came up with this:




The "stud" is actually a 10-32 stainless set screw with a 3/32 hex in one end and a cup point on the other. The nuts are black oxide stainless, as are the heavy washers. I ordered the set screws in a 1" length to have room for adjustment when changing from the stock screen to the Cal Sci. Minor brutality with a handheld grinder and the edge of a cutting wheel was needed for clearance at the top location on each side.




Time will tell if I like this better, but I'm tired of cross-threading issues while trying to start bolts with one hand and holding the screen in place with the other.
I did like it enough to go ahead while I was at it and throw them on my XB9S with Line-X'ed plastics.







The hardware came in quantities of 25 and 50, so I do have lots of leftovers. PM if interested.

(Message edited by JSG4dFan on February 11, 2010)
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Ronmold
Posted on Friday, February 12, 2010 - 09:59 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

No more flyscreen hitting the floor when the last bolt's removed. Another example of out-of-the-box Bueller thinking.
Now if only our politicians could all be Buell owners!
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Fordrox
Posted on Friday, February 12, 2010 - 11:46 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Well I cant speak for everyone, but I use one hand to hold the flyscreen when i take out the last screw, that way it does'nt fall. But hey that might just be me. Do I qualify for "out of the box thinking"?
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Nadz
Posted on Sunday, February 14, 2010 - 11:06 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Well I think it's a good idea. Lots of us doofuses have reported trouble getting the screws back in without cross-threading.
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Fordrox
Posted on Monday, February 15, 2010 - 11:42 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Oh, please don't get me wrong, it is a very good idea, I was just being a 'lil bit of a smart ass, hoping not to cross over into just plain ass. I think it looks pretty damn good, is that Line-x bed liner i see in the bottom photo?
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Jsg4dfan
Posted on Wednesday, February 17, 2010 - 12:49 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

No offense taken here -- one of the limitations of written English is the lack of a punctuation symbol to represent "tongue-in-cheek-sarcasm".

The last photo is of my XB9S, and you are correct, it is Line-X'ed. I bought a set of Line-X'ed plastics from another Badwebber sometime ago. I really like it.

Coming soon to a thread near you: "Stripped flyscreen bolt hole repair"...
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