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Buell Forum » Big, Bad & Dirty (Buell XB12X Ulysses Adventure Board) » BB&D Archives » Archive through October 20, 2009 » Uly Comfort Kit » Archive through August 06, 2009 « Previous Next »

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Steve_mackay
Posted on Thursday, August 06, 2009 - 01:40 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

My pleasure Todd. Anytime.
I'm in the process of creating a much more in-depth web pasge/document of the installation.

The directions need much to be desired IMHO.
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Court
Posted on Thursday, August 06, 2009 - 07:22 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

>>>>The directions need much to be desired IMHO.

Precisely the reason I'd asked folks to get their information posted. I'll consolidate and send to Technical Publications for review/consideration.

Well done.
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Paralegalpete
Posted on Thursday, August 06, 2009 - 07:54 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I'm ordering mine today. Thanks to all you folks who have and will post more details of the diy install.
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Wolfridgerider
Posted on Thursday, August 06, 2009 - 08:24 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Well... the fan did come on after a nice ride to work. But it didn't turn on until I turned the bike off.

I should be able to tell if it helps with the right side heat after work today.
I have a 40 mile + ride at rush hour in stop and go traffic and it usually is a right leg roaster...
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Jphish
Posted on Thursday, August 06, 2009 - 08:35 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Steve - Thanks for the forth coming install pics. Given the marginal instructions, that will really assist us mechanically challenged bunch. j
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Squidbuzz
Posted on Thursday, August 06, 2009 - 08:39 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Court, the front nut and bolt for the ECM is a major mess up. I'm not quite sure how they figured you'd get the nut on that bolt after the fan shroud is in place. Tiny hands from the bottom? I don't think so.
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Jphish
Posted on Thursday, August 06, 2009 - 08:45 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Oh yeah - one (well.. maybe 2) Question: 'SUPERGLUE nut' before reinstalling pan - how / what specifically do you superglue it to ? I dont have the kit in hand or the Uly disassembled yet, so perhaps that will be intuitive when its spread all over the garage floor... amid the wreckage of all my other unfinished projects. Thanks, j
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Wolfridgerider
Posted on Thursday, August 06, 2009 - 08:48 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

the front nut and bolt for the ECM is a major mess up

I have no idea how I'm gonna get that thing installed now....
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Teeps
Posted on Thursday, August 06, 2009 - 08:53 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

There is a hex shaped pocket, in the seat pan, that the nut fits in. IMO JB weld would be a better solution...

Oh yea, Cal/Buell-Harley called me yesterday: kit is in hand.

(Message edited by TEEPS on August 06, 2009)
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Hughlysses
Posted on Thursday, August 06, 2009 - 08:56 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

My guess is the nut fits in a hex-shaped recess in the bottom of the underseat pan. Perhaps when the pan is new the nut fits tightly into the hex, but after a couple of years of aging and heat the plastic doesn't fit quite so tightly and the nut drops out easily. Superglue or maybe just a strip of paper wrapped around the nut to hold it in place until you can get the bolt threaded into it would work.
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Chas1969
Posted on Thursday, August 06, 2009 - 08:56 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

The 'bitch' is that shroud. I made a odie-like blanket couple months ago and fine. The kit fan shroud is the same as production 10' bikes which is great when the 10's are coming down the production line, but the kit is not retrofit-friendly: (

And the re-flash for the ECM I will love to see the feed back but I sure love the security tried and true maps ... buell seems to take 1-2 re-dos.

Also I did a search of all the old posts about RSS and now a 180 from all RSS = BAD to RSS is gooood. I always thought it was a good idea with my 1$ small RSS or my new 120$ big Buell 'comfort kit' RSS. Keeping it cool, both engines and heads ... its all good : )

Chas
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Jphish
Posted on Thursday, August 06, 2009 - 09:05 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Thanks Teeps...the solution is beginning to clarify. Thanks to all you 'pioneers' who have wrestled with the install & proposed solutions to the mysteries of nefarious / devious/ diabolical engineer humor. Wonder if they're chuckling about this ? perhaps this was just a test of the BWB members to see if we could collectively solve the conundrum ??
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Jkpotter
Posted on Thursday, August 06, 2009 - 09:10 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Don't post often but have been a member for a while...
I am waiting on my kit... When I inquired with Seminole Harley/Buell (Florida), I was told the reflash was going to be $149 plus $42.50 for labor. Is this the going rate and what does the ECM reflash do for $191.50 plus tax?
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Steve_mackay
Posted on Thursday, August 06, 2009 - 09:28 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

$200 for a 5 MINUTE JOB?

Waaa? That's NUTS. I'll verify with Hals if they have to 'pay' for the flash(which I doubt).

That is just NUTZ!
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Froggy
Posted on Thursday, August 06, 2009 - 09:48 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

A reflash isn't a chargeable part, but the labor is. Sounds like you got something else going on, like physically replacing the ECM.
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Petereid
Posted on Thursday, August 06, 2009 - 09:55 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I just had my ecm flashed yesterday. total cost for the flash $0. Check around other dealers JK

Pete
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Johnboy777
Posted on Thursday, August 06, 2009 - 10:38 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

It would be nice if someone with an '06-'07 reflash would offer the EEPROM file for ECMspy users to try.

.
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Glenn
Posted on Thursday, August 06, 2009 - 10:53 am:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Good suggestion Johnboy
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Prowler
Posted on Thursday, August 06, 2009 - 12:06 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

"I was told the reflash was going to be $149 plus $42.50 for labor".............the reason H-D dealers have the reputation they have...........
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Dr_greg
Posted on Thursday, August 06, 2009 - 12:31 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Enough of the installation issues already; I know I can install it (having basically had everything apart on the Uly short of splitting the cases).

The question: DOES THE BLASTED "COMFORT KIT" PREVENT YOUR RIGHT LEG FROM GETTING BLISTERED IN 100+ TEMPS???

That is the only thing I care about...

--Doc
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Hughlysses
Posted on Thursday, August 06, 2009 - 12:41 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Doc- from Ulyscol's post earlier in the thread:

I put the entire kit in last night, sorry no pics. I can say that it does its job. After about a twenty mile ride today in 80 degree temps under my seat was warm but not egg cookin' hot like usual. The right side frame rail stays at a tolerable temperature as well.
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Maximum
Posted on Thursday, August 06, 2009 - 12:52 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

So...If the comfort kit really reduces the heat under the seat...who is going to undo their BAS recall? I would love to regain that storage space in the tail.
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Hughlysses
Posted on Thursday, August 06, 2009 - 12:58 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Great question- I wonder if they put they BAS back in its old location on the 2010 models?
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Froggy
Posted on Thursday, August 06, 2009 - 01:09 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Perhaps we can re-relocate the BAS and put it under the tail light behind the seat lock? Or is exposure to elements a bad thing?
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Dr_greg
Posted on Thursday, August 06, 2009 - 01:18 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)


quote:

...twenty mile ride today in 80 degree temps...




I'm not talking 80 degrees. I don't have a problem in 80 degrees. I mean HOT weather. And I don't care about the frame rail, I care about the friggin' air blowing on my LEG like a BLOWTORCH.

Sorry if I come across as frustrated, but it seems like people that have received this thing are taking a few days to look at all the parts and nobody has tried it out in some REAL heat. Maybe this weekend

And maybe the rest of the country is cool, but the US Southwest has had 100 degrees most days since 8 July. I don't live on the CA coast.

--Doc
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Hughlysses
Posted on Thursday, August 06, 2009 - 01:29 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Doc- the hot air on the right leg is easy to fix without the comfort kit. Remove seat, use adhesive backed aluminum HVAC tape or similar to seal off the opening in the frame above the rear cylinder head- that's where the hot air blows out. Alternate approach is to glue a strip of weather stripping to the bottom of the seat on the right side. Either seems to work well.

Tested by me in 100+ plus SC temps commuting in bumper-to-bumper traffic.

(Message edited by Hughlysses on August 06, 2009)
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Skifastbadly
Posted on Thursday, August 06, 2009 - 02:50 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Hugh: Since the Buell engineers use lots of FEA based fluid dynamics simulation software to tune this beast, aren't you concerned that 'field engineering' a solution would cause an airflow not anticipated by the design and thus end up in overheating the rear cylinder?
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Chadhargis
Posted on Thursday, August 06, 2009 - 02:56 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

I've been blessed with long legs (or cursed when it comes to riding comfort), and my leg is so far from the heat that I never feel it.

My comfort kit....36" inseam. : )

That is until my knees start hurting like someone is driving a nail through them after 100 miles.
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Hughlysses
Posted on Thursday, August 06, 2009 - 03:06 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)

Skifastbadly- I had considered that but AFAIK it hasn't caused a problem. Once I get the Comfort Kit installed I'll remove my mod and see how it does like that. I believe somebody posted in one thread (maybe one of the other Buell forums) that the factory RSS seems to stop that airflow out of the top of the frame (that seems to only be noticeable before the fan kicks on).
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Ourdee
Posted on Thursday, August 06, 2009 - 07:16 pm:   Edit Post Delete Post View Post/Check IP Print Post    Move Post (Custodian/Admin Only)



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